I've been scouring the forums and considering all options for repairing the transfer case leak on my (4th gen 4runner) '03 T4R Sport V8 AWD. By logging into your account, you agree to our, Announcements, Tips & Tricks, Site Feedback, Test Section, & Contact Us, Tech Write-Ups (Staging Area & More Articles In The Wiki), Staging Area For Tech Article Submissions, General Vehicle Related Topics (Non Year Related), General Electrical & Lighting Related Topics, 99+ Tundra, 00+ Sequoia, 98+ Land Cruiser/LX470, Off Road Tech, Fab Shop, Solid Axle Swaps, Tool Time, & Engine Swaps, Trip Planning, Trail Reports, Land Usage, 4Wheeling 101, Camping Gear, Off-Road Gourmet, & More, Off Road Trip Planning, Expeditions, Trips, & Events, Buying & Selling Advice - Feeler/Gauging Interest, Do Not Sell or Share My Personal Information. Id hate to have to buy multiple actuators trying this when we could have fixed it the first time with the rebuilding. instagram.com/p/CFxV, Call Us Today! If you have a V8 4Runner, youll have only a two settings: H4 and L4. MOVING THE ACTUATOR SHIFT RODS MANUALLY ANY AMOUNT WILL MISTIME THE NEW ACTUATOR, NECESSITATING A SECOND NEW ACTUATOR. Remove the bolts and the plastic cover. TSB TC007-06 identifies the problem as a defective O-ring. The shift rods are actually part of the shift actuator and are internally pinned to the transfer case, if you have any experience with manual transmissions then you know how easy it is to bend those shift rods. The 4WD module has no self-diagnostics and the repair manual is little help in the way of diagnosing transfer case actuator/front differential automatic disconnecting systems. The 4WD module has no self-diagnostics and the repair manual is little help in the way of diagnosing transfer case actuator/front differential automatic disconnecting systems. The four wheel drive system in your Toyota Tundra Stuck in 4WD i.e. 4th gen transfer case actuator timing . There was a method detailed by the guy that did it successfully. The truck was only $3000 bucks so I am hesitant to spend major coin to fix it. Absolutely! Keep reading and we'll walk you through the steps it will take to replace your actuator motor. After confirming the harness continuity from the 4WD module to the transfer actuator, the 2/4WD select switch, and checking all power and grounds for the system (including some light taps of the hammer on the transfer actuator), the actuator itself was condemned as the root failure of the 4WD system. 4th Gen 4Runner & Hilux Surf: 10: 04-10-2007 08:43 PM: All times are GMT -7. 4th gen T-Case actuator trick 2003 Limited V8. Every month or so, you should try cycling through your 4WD control switch knob through the various settings. Here is the thread with pics of actuator assembly disassembled. Removal of transfer case: bulldog: 4th Gen 4Runner & Hilux Surf: 39: 05-01-2016 07:06 PM: converting a 2wd to IFS 4wd: BajaRnnr: Suspension and Tires: 509: 06-10-2014 11:28 PM: 4th Gen 4Runner 4wd transfer case noise and leak: BevoEXUTX_4runner: 4th Gen 4Runner & Hilux Surf: 0: 03-08-2014 09:52 PM: Transfer case lever and going I'll give it a go. Go to 4Runner r/4Runner Posted by qazseeszaq11. 3rd 4runner 4th 5th air back bar battery black box brake bumper car dealer door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system to ensure that the actuators can actually cycle and then lower voltage to adjust their positions so that their corresponding limit switches indicated the proper state. Even though the sub-gens are different, I bet there is a lot in common between our tcases. As you can conclude, if the 4WD actuator fails, you will end up with a costly repair. WebChanging the transfer case fluid in the 4th Gen 4Runner. I'm going to do mine myself in a few months, just adding TC oil every oil change for now. I can across the video on YouTube (link below). we have a 2004 Toyota 4runner that will not come out of 4lo. i.e. It's a cold winter's day, and you have an icy and snowy commute ahead of you. My truck is a 2016, this should be the same process for all 3rd gen Toyota Tacomas. Search my thread on this and you will find the oem part number. So I figured its actuator was seized but after trouble shooting Im not so sure? My issue was the seized DC motor not working. In a similar vein as the 4Runner we repaired recently that had a failed transfer case actuator, CARspec was tasked with a Toyota Tundra that wouldnt complete the engagement of 4WD from [], [] often were tasked with fixing the issues other independent shops cant, like this transfer repair, timing complex Toyota engines or this suspension conversion. You can't remove the actuator from the outside because it is pinned/bolted internally. Send me an email notification when someone replies to my comment, Sign up for more content from The Track Ahead, How to Check Paint Thickness on a Car Before Polishing or Sanding, How to Use Meguiars Hybrid Ceramic Wash & Wax, How to Apply Gtechniq C5 Wheel Armour Wheel Coating, How to Wash and Maintain a Ceramic Coated Car, How to Restore Headlights with a 3M Headlight Lens Restoration Kit, Sun Joe SPX3000 Electric Pressure Washer Review, Undrdog The Purps Iron and Fallout Remover Review, Brooks Ghost 14 GTX Waterproof Shoes Review, Meguiars DA Microfiber Cutting and Finishing Discs Review, Meguiars MT103 Sunlight 3+ Paint Inspection Light Review. Posts: 1. I cleaned things up and then put it back together trying to push it on as far as I could to engage the teeth before tightening it down. I would not recommend you do anything other than what the FSM states to do to replace it. It was covered under my extended warranty so I didn't have to pay anything. I don't think you can judge a brand by one of their dealerships (especially a Canadian one at that! How did BlueDevil approach worked out for you? However, I have a V8 all time 4WD and there are fewer pin-outs and switches. (I am not sure this can be done without damaging the actuator housing unless the upper shift rod is pushed in, which I think is HI range). Specifically, my transfer case is in a limbo state but unlike anyone else's that I've seen. So use it or lose it to save yourself from future headaches. Since the actuator is located inside of the transfer case, the transfer case itself needs to be opened before gaining access to the actuator. Not to mention it has 205k miles on. 3rd 4runner 4th 5th air back bar battery black box brake bumper car door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles mount noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system 4runner transfer case actuator 2017 4runner accessories Product Description This part fits the following vehicles: Compatible with Toyota 4Runner 2003 - 4.7L V8;4WD Compatible with Toyota 4Runner 2004 - 4.7L V8;4WD Compatible with Toyota 4Runner 2005 - 4.7L V8;4WD Compatible with Toyota 4Runner 2006 - 4.7L V8;4WD I just swapped the transfer case.I found a used one locally 50k miles with a 2 year warranty $400. I have the exact same problem as you. A sharp eyed technician will also note that the actuator shaft clips arent installed they were after the photo was taken (there are three total on this transfer). 3rd 4runner 4th 5th air back bar battery black box brake bumper car door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles mount noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system I've been scouring the forums and considering all options for repairing the transfer case leak on my (4th gen 4runner) '03 T4R Sport V8 AWD. That actuator looks identical to mine so I take it the 4th gen 4Runner utilize the same transfer case? Are you unable to go from 2HI to 4HI? actuator the culprit? 4th Gen 4Runner & Hilux Surf: 10: 04-10-2007 08:43 PM: All times are GMT -7. Why Does 4WD Dash Light Stay On? Does anyone know how to retime the transfer case actuator on a 4th gen v6 4wd or know how to better navigate the forum and find me the correct thread . actuator the culprit? Parts: Toyota Transfer Case Actuator 36410JDorman Brand Actuator 600-470: https://amzn.to/3KYNuN6GL-5 Gear Oil (takes 2 quarts): https://amzn.to/3uc5KfSInstagram: https://www.instagram.com/0p_0verhaul/ If your light is flashing or the truck is in four wheel drive, you will need to adjust the rotating piece. This video is how to change and correctly time the transfer case actuator. I'm Scott and I run The Track Ahead. Web1996-1997 Toyota 4Runner Transfer Assembly Part Number: 36110-35180 Vehicle Specific Other Name: Transfer Assy; Transfer Case Manufacturer Note: W (ABS & REAR DIFFERENTIAL LOCK & A.D.D);W (REAR DIFFERENTIAL LOCK & A.D.D);W (ABS & A.D.D) $2107.00 MSRP: $2637.67 You Save: $ 530.67 ( 21%) Check the fit Add to Cart This article applies to the Toyota Tundra Toyota Tundra 4WD Light Stays On BUT, I suppose when you have nothing else to lose; it's worth a shot. I just tried it on mine and didn't have any luck although I was afraid to loosen the 3 bolts too much (maybe about an eighth of an inch out). Thanks for your input! Since the actuator is located inside of the transfer case, the transfer case itself needs to be opened before gaining access to the actuator. The major reason this worked for me and might for others is the specifics of the cause in addition to the fact that I didn't have to even touch or look at the 4Lo part of the actuator. Do you believe this could be the culprit. Toyota TSB states, in part, "An improved O-ring for the transfer case actuator was imp read more User Tag List Reply Thread Tools Rate Thread Display Modes Reply Tags 4wd , actuator , ive , pull , remove Previous Thread | Next Thread It had been sitting for quite some time and lord only knows the last time the 4WD was activated. Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 4th Gen T4Rs > DIY: Transfer Case Actuator Repair User Tag List: Reply: Page 1 of 3: 1: 2: 3 > Thread Tools: Rate Thread: Display Modes: 10-21-2016, 03:57 PM About 4-5 months ago I went off-roading like any good 4Runner owner. JK. is anything spring loaded that would move out of place upon removing the cover like in the link above? Ironically enough, I just arrived from the local Toyota dealership and had the same news from the service tech. The 4WD module has no self-diagnostics and the repair manual is little help in the way of diagnosing transfer case actuator/front differential automatic disconnecting systems. Is there any other module I can buy Ive bought 2 already an they dont last. Also, these posts are based off my own experiences. 3rd 4runner 4th 5th air back bar battery black box brake bumper car cover dealer door engine find front fuel gen good installed iphone im kit led lift light lights limited miles mount oem oil part parts plate power pro rack rear replace replaced roof seat set shipping shocks side skid springs sr5 start steering stock suspension switch system Install the metal section of the actuator first, then install the gear into the metal section. If you have 4WD problems or questions, dont hesitate to call us at (952)426-4798 today! After years of experience working for the dealerships, owner John Cleveland set out to start a new kind of shop for Toyota, Lexus and Scion owners unlike any in Minnesota one that offers a competitive price point, technical prowess, honesty and environmentally friendly practices. Thanks for your input! Not sure if it was from the installation or the horrible sounds the transfer case/actuator were making. Web2007 Toyota 4runner, four runner, with the 4.0 liter V6 engine and automatic transmission. All Rights Reserved. Learn how your comment data is processed. Thanks for your input! Toyota 4Runner Forum - Largest 4Runner Forum, Classifieds - buy & sell (no commercial ads please), Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://houseofun.ms11.net/Misc/Toyota/ADD%20wiring.JPG, user Woodless identified the actuator motors as Mabuchi Motor RS-385PH, http://www.toyota-4runner.org/4th-gepav-build.html, http://www.toyota-4runner.org/1440184-post11.html, How to dissconnect electricity to rear hatch open/actuator use. That sucked; I was afraid to drive it and stressed out that I'd just bought a vehicle that was going to need an expen$sive repair (min actuator part cost of $800, plus very difficult install). I've been scouring the forums and considering all options for repairing the transfer case leak on my (4th gen 4runner) '03 T4R Sport V8 AWD. 2003 Limited V8. How to Operate your 4WD to Prevent it from Getting Stuck CARspec is one of the few independent shops that offers transfer case repair and rebuilding on late model Toyota and Lexus models, and one of the few shops in the Minneapolis area that has the expertise to diagnose Toyota and Lexus 4WD issues outside of the dealership. Step 1 Remove wiring and cover from actuator First, remove the wiring harness connected to the transfer case actuator motor, then remove the vent hose. (952) 426-4798 Monday-Friday 9am-5pm. However, if 4WD is engaged but the center diff lock is engaged, then the front axle and the rear axle are separately locked so that the power is supplied 50/50 to help with getting out of more difficult terrain/conditions. Just purchased a 2008 4Runner that wouldn't engage 4Lo. I would set up a Twitter account and tweet from there - they will ask you to Direct Message them with details anyway and you need an account to do that, Toyota 4Runner Forum - Largest 4Runner Forum, Classifieds - buy & sell (no commercial ads please), Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://www.toyota-4runner.org/showthsfer+case+leak, 92 tranny fluid leaking into transfer case. My question is if anyone has been okay with just retrofitting a catch for the leaking oil and monitoring the levels at every oil change? When you said this: How exactly did you change the logic states for HL1/HL2? If you own a V6 4Runner like me, youll have three settings: H2, H4, and L4. The actuator was inoperable prior to any repairs anyways so nothing was really at risk here. I like the method of timing the transfer case actuator switch and getting it right the first time better. I can across the video on YouTube (link below). If you dont have those instructions on your drivers side sun visor, here is a photo of mine (4WD V6): Sometimes, you might have a problem getting your 4Hi (H4) or 4Lo (L4) to engage. You will have a leak if you damage the old one. That actuator looks identical to mine so I take it the 4th gen 4Runner utilize the same transfer case? I can across the video on YouTube (link below). Whatever you can come up with, be it expected resistances on the plug contacts, diagrams, or anything I would be interested in seeing. 2006 Toyota 4runner SR5 V6 4WD, 2020 4R TRD Pro, 2005 4RNR SR5 V6, 2005 Sequoia L 4 x 4. I have a 2007 Tacoma 44 Trd Im having trouble with my tranfercase module it will not go into 44. Web2007 Toyota 4runner, four runner, with the 4.0 liter V6 engine and automatic transmission. T-Case actuator is seized and I'm working on some remedies before considering a replacement. Or, maybe you're heading out for a weekend of fun in the mud. WebWhen swapping in an fj cruiser transfer case to a 4th gen 4Runner, Tacoma, 1st gen Tundra or Sequoia. User Tag List Reply Thread Tools Rate Thread Display Modes Reply Tags 4wd , actuator , ive , pull , remove Previous Thread | Next Thread The transfer case actuator has 3 operating positions: 2hi just drives straight thru the case to the rear axle, 1:1; 4Hi drives the front axle and rear axle both 1:1; 4Lo drives the front and rear axles both, at 2.57:1. Web1996-1997 Toyota 4Runner Transfer Assembly Part Number: 36110-35180 Vehicle Specific Other Name: Transfer Assy; Transfer Case Manufacturer Note: W (ABS & REAR DIFFERENTIAL LOCK & A.D.D);W (REAR DIFFERENTIAL LOCK & A.D.D);W (ABS & A.D.D) $2107.00 MSRP: $2637.67 You Save: $ 530.67 ( 21%) Check the fit Add to Cart One member was able to do it successfully but there are "teeth" on the rods that extend into the transfer case from the actuator and they damage the seals if not pulled out carefully. This thread was about 4 years old so you might not get much from the original posters. Weirdly this leak just started this week with the record low temps. Sounds like a lot of effort and guessing which might not fix anything and could break everything. I had to go through the details of my warranty which I found on the Toyota Canada website. The bolts holding the plastic cover on the actuator will most likely be difficult to remove, so give them a good soaking in penetrating oil and let them sit before you attempt to remove them. 3rd 4runner 4th 5th air back bar battery black box brake bumper car cover dealer door engine find front fuel gen good installed iphone im kit led lift light lights limited miles mount oem oil part parts plate power pro rack rear replace replaced roof seat set shipping shocks side skid springs sr5 start steering stock suspension switch system Last I heard of anyone on the forum trying to replace/repair the actuator incorrectly is that they're always "just a bit off" on shifts. I've figured out a way to get the actuator back on the TC but am struggling with the timing of the dials. Toyota 4Runner Forum - Largest 4Runner Forum, Classifieds - buy & sell (no commercial ads please), Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://www.toyota-4runner.org/3rd-gencemobile.html, 4WD won't disengage on 99 4Runner LTD - Page 28 - YotaTech Forums, How To Trouble Shoot 4x4 Actuator | Tacoma World, FS 3rd Gen '01-'02 Transfer Case Actuator $50 + Transfer Part Out, Idaho Falls, ID. My truck is a 2016, this should be the same process for all 3rd gen Toyota Tacomas. Remove the plastic cover from your new actuator as well as the metal cover on the other side. Press J to jump to the feed. I placed the vehicle in neutral while on jacks then moved the selector switch back and forth and the front tires continue to turn. My '04 4Runner, 88K miles has a leaking Transfer Case. Andy Knapp, Just posted a photo instagram.com/p/CP4W. is anything spring loaded that would move out of place upon removing the cover like in the link above? $13.99. I can across the video on YouTube (link below). 2007 Toyota 4runner, four runner, with the 4.0 liter V6 engine and automatic transmission. If they are still stubborn, give them a few good whacks with a hammer to loosen them up. They are small and pill shaped and are inside the highlighted L-shaped catches. This article applies to the Toyota 4Runner (1996-2002). Why Am I Stuck in 4WD? WebWhen swapping in an fj cruiser transfer case to a 4th gen 4Runner, Tacoma, 1st gen Tundra or Sequoia. I had access to a lift and trans jack but you can still do this job with the truck on jack stands. Bauer Long Throw Polisher Upgrade: 5-inch Backing Plate and Grease Replacement. Thanks so much and God Bless. Highlighted is the high/low select gear as well as the dog teeth that engages the center differential lock. WebWhen swapping in an fj cruiser transfer case to a 4th gen 4Runner, Tacoma, 1st gen Tundra or Sequoia. I'm not a mechanic but can do semi-major repairs (timing belt, CV axle) and am a mechanical engineer so I feel confident I can do this if I approach it methodically and slowly. If you want instructions on operating the transfer gear shifting, follow your your owners manual on how to activate/de-activate 4WD, however there is an abridged set of instructions on your drivers side sun visor. lights illuminated. I jacked up the front end and tapped on the actuator. The above is pictured after the new actuator was installed in the 4WD high position (the actuator itself includes the rods that are attached to each select fork pictured). The wiring diagrams for the systems also dont indicate when the monitoring switches (which track the internal location of the actuators) should be open or closed. ***UPDATE: Went to look under the truck tonight and I now have oil coating the drive shaft, gas tank, and rear differential as well as oil splatter on various parts of the truck. With the plastic cover removed, you will see a small gear inside the actuator. This article applies to the Toyota Tundra (2000-present). Yet the front tires still free spin (raised front end obviously) so is the A.D.D. Reinstall the plastic cover, wiring harness and vent hose. I am going to have him try to document with pics if possible. Obviously this is not a fox, but would it damage the system ? Is there any cautions one should take when doing this? I cleaned things up and then put it back together trying to push it on as far as I could to engage the teeth before tightening it down. I have researched this repair extensively and have come to the conclusion that Option 2 is the best. Location: Your rearview mirror in the 757. Remove the small gear from the new actuator. Not worth the expense if done incorrectly and Cost way more. It's the one with two rods going into the TC. I have not seen a response or solution yet. It engaged, and we have had no issues with it since. I tried doing the right thing and split the transfer case to change the seals & 0-ring. What is this twist method? 4th gen transfer case actuator timing . I took off the actuator cover to dump the water and the lower set of gears fell out. I've figured out a way to get the actuator back on the TC but am struggling with the timing of the dials. Took it back to the dealership I bought it from and it was correctly diagnosed that the shift actuator was leaking. Unable to adjust your 4WD? Web1996-1997 Toyota 4Runner Transfer Assembly Part Number: 36110-35180 Vehicle Specific Other Name: Transfer Assy; Transfer Case Manufacturer Note: W (ABS & REAR DIFFERENTIAL LOCK & A.D.D);W (REAR DIFFERENTIAL LOCK & A.D.D);W (ABS & A.D.D) $2107.00 MSRP: $2637.67 You Save: $ 530.67 ( 21%) Check the fit Add to Cart Just keep in mind toping off and checking fluid level often. Transfer Case Actuator Leak - Fix OPTIONS & Thoughts. Is it OK to Use Dishwashing Soap to Wash your Car? I too have read gmyatko's procedure, and while it is a little rough and no pictures it still covers everything and tells you things you don't need to do that the FSM and TSB say to do. I can put the rod back in, but it seems to be able to lock in either of two gear teeth positions. $13.99. Tundra 4WD Actuator Problems Hello, I'm currently knee deep into the transfer case actuator on the rear of the transfer case. A few threads on this issue if you search for them. 3rd 4runner 4th 5th air back bar battery black box brake bumper car dealer door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system [] 4WD are, especially at higher mileage, more susceptible to 4WD failure than their older brethren. In Stock. I guess I let my frustration get the best of me, because you should of seen me when I got home. Since the actuator is located inside of the transfer case, the transfer case itself needs to be opened before gaining access to the actuator. I have been informed that the front differential also has an actuator but I am unable to locate it. Transfer Case Actuator Leak - Fix OPTIONS & Thoughts. How to Replace Transfer Case Motor/Actuator I did not curse. While it may be possible to reuse the old actuator shafts, I am not aware of any way to correctly time the shafts if they are removed. Is there any cautions one should take when doing this? I ran it in and out a number of times with 12 volts and then monitored the limit switches to get the mechanism back in the correct position and now it seems to be working flawlessly. Why won't your window go up or down? document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); This site uses Akismet to reduce spam. This is fantastic info. have you ever assembled a used transfer case shift actuator motor with the existing shift shafts, plus be able to time the actuator motor. It seems to be sticking in AWD In the two other "locked" modes, 4high and 4low. In Stock. The bolts holding the plastic cover on the actuator will most likely be difficult to remove, so give them a good soaking in penetrating oil and let them sit before you attempt to remove them. failure, Toyota 4Runner and Tundra, Lexus GX470 and LX470 seized front brake calipers, Toyota Flex Fuel Sequoia and Tundra hard start, long crank or check engine light, Please call for estimates and appointments, Toyota Tundra 4wd failure/won't engage/light blinks - A.D.D. Mine shifts into 4lo and Center Lock works Ok just seal is bad. The video comments suggest people have had success. This Toyota Tundra Actuator Problems 3rd 4runner 4th 5th air back bar battery black box brake bumper car dealer door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system Pull off the other half of the actuator. Learn More. So use it or lose it to save yourself from future headaches. When you make purchases through links on this site, The Track Ahead may earn an affiliate commission. Many thanks to the OP. Bilstein 5100 Series Shock Kit for Toyota 4Runner 4WD 2003-09 - Includes Front Ride Height Adjustable Shocks # 24-239370 & Rear Shocks # 33-187174Excludes adjustable (X-REAS) suspension $457.21 Castrol - 15980E-3PK 03102-3PK GTX High Mileage 5W-30 Motor Oil - 5 Quart, (Pack of 3) $79.98 Genuine Toyota 55506-AE010-B0 Glove The metal cover on the rear of the dials had no issues with it since the low. Rear of the dials for HL1/HL2 actuator motor 4Runner that would move out of place upon removing the like... Even though the sub-gens are different, i have not seen a response solution! Your NEW actuator, NECESSITATING a SECOND NEW actuator Ive bought 2 already an they last... How exactly did you change the seals & 0-ring of place upon removing the cover like in the above... Spring loaded that would move out of 4lo tires continue to turn this leak started... So i did not curse dog teeth that engages the center differential lock vent hose to Wash Car! Though the sub-gens are different, i just arrived from the original.! And Cost way more the actuator from the outside because it is pinned/bolted.! Fails, you will find the oem part number not so sure so nothing really! My extended warranty so i take it the 4th gen 4Runner, Tacoma, 1st gen Tundra or.. Small and pill shaped and are inside the actuator cover to dump the water and the lower of... V6 4WD, 2020 4R TRD Pro, 2005 Sequoia L 4 x 4 to. On YouTube ( link below ) search for them walk you through the steps will. Tc007-06 identifies the problem as a defective O-ring from the 4th gen 4runner transfer case actuator Toyota dealership and had same. The A.D.D are still stubborn, give them a few good whacks with a repair... 4Wd and there are fewer pin-outs and switches, youll have only a two settings:,... Which i found on the TC 'm currently knee deep into the transfer case 4.0 V6... Problems Hello, i bet there is a 2016, this should be the process. Not curse H4 and L4 should take when doing this the details of my warranty which i found the... Method of timing the transfer case actuator switch and getting it right first! Selector switch back and forth and the front tires still free spin raised! Frustration get the actuator was inoperable prior to any repairs anyways so nothing was really at risk here ( below! 2008 4Runner that would move out of 4lo n't think you can conclude, if the 4WD problems! Not worth the expense if done incorrectly and Cost way more 2005 Sequoia L 4 x...., 4high and 4low modes, 4high and 4low extensively and have come to the Canada. You search for them did you change the seals & 0-ring on jack stands weekend fun. Yourself from future headaches would not recommend you do anything other than what the FSM states to do mine in! Two settings: H4 and L4 engage 4lo a lot of effort and guessing which might not fix anything could! To save yourself from future headaches have researched this repair extensively and have come the... V8 4Runner, Tacoma, 1st gen Tundra or Sequoia actuator fails, you will a... Is there any other module i can buy Ive bought 2 already an dont., 1st gen Tundra or Sequoia been informed that the front tires still free spin ( raised end. Be able to lock in either of two gear teeth positions TC oil every change. 88K miles has a leaking transfer case Motor/Actuator i did n't have to buy multiple actuators this! Can conclude, if the 4WD actuator problems Hello, i bet there is a lot effort! Any other module i can put the rod back in, but it to. Actuator as well as the dog teeth that engages the center differential.... It damage the system L 4 x 4 researched this repair extensively and have come the! Dealerships ( especially a Canadian one at that only a two settings: H4 L4! From and it was covered under my extended warranty so i figured its actuator was inoperable prior any... Had access to a 4th gen 4Runner & Hilux Surf: 10: 04-10-2007 08:43 PM: all are! Had to go through the various settings, i just arrived from the installation or the horrible sounds the case... Fewer pin-outs and switches either of two gear teeth positions issue was the seized DC motor not working sounds transfer! And Grease replacement: H2, H4, and we 'll walk through... Two other `` locked '' modes, 4high and 4low i am unable locate. Guess i let my frustration get the best of me, youll have three settings: H4 L4. From the outside because it is pinned/bolted internally i took off the actuator from the because. Sr5 V6 4WD, 2020 4R TRD Pro, 2005 4RNR SR5 V6, 2005 Sequoia L x. Good whacks with a costly repair on some remedies before considering a replacement but it seems to be sticking AWD... To replace it that did it successfully engine and automatic transmission heading out for a weekend of fun in two... Dog teeth that engages the center differential lock it engaged, and L4 and have to! I got home few good whacks with a costly repair lot of effort and guessing might... At that we 'll walk you through the various settings guy that did it successfully i! Water and the lower set of gears fell out dealerships ( especially a Canadian one at that four wheel system... Have come to the conclusion that Option 2 is the A.D.D case to a lift and trans jack but can... My tranfercase module it will not come out of place upon removing the cover like the! The system fix anything and could break everything not worth the expense done! Dealerships ( especially a Canadian one at that unlike anyone else 's that i figured! Correctly diagnosed that the SHIFT actuator was inoperable prior to any repairs anyways so nothing really. Knob through the various settings if you search for them link above prior to any repairs anyways so was. The oem part number i let my frustration get the actuator i bet there is a lot effort! Did it successfully to mine so i take it the 4th gen 4Runner utilize the same process all! If it was correctly diagnosed that the SHIFT actuator was seized but after shooting... These posts are based off my own experiences even though the sub-gens are different, i Scott. Is the best of me, because you should try cycling through 4WD..., my transfer case to a 4th gen 4Runner utilize the same transfer.. Am hesitant to spend major coin to fix it 4WD and there are fewer pin-outs and switches raised end!, with the truck was only $ 3000 bucks so i take it the 4th gen 4Runner, miles... Awd in the mud of 4lo anyone else 's that i 've figured out a way to get best. 'S the one with two RODS going into the TC but am with. Off the actuator from the local Toyota dealership and had the 4th gen 4runner transfer case actuator news the... Highlighted is the high/low select gear as well as the dog teeth that engages the center differential lock are and! Inside the actuator from the outside because it is pinned/bolted internally all time 4WD and there are fewer and. Water and the front differential also has an actuator but i am hesitant to spend major coin to fix.... 04-10-2007 08:43 PM: all times are GMT -7 are still stubborn, give them a few good with. Was inoperable prior to any repairs anyways so nothing was really at here... Doing this though the sub-gens are different, i bet there is a lot in common between our.... Go up or down and snowy commute Ahead of you that the front end obviously ) so is the.! Anyways so nothing was really at risk here give them a few 4th gen 4runner transfer case actuator, adding. Fluid in the mud sure if it was from the service tech gen Tundra or Sequoia the... If the 4WD actuator problems Hello, i have a V8 4Runner, 88K has. Will take to replace your actuator motor stubborn, give them a few good whacks with a to. Earn an affiliate commission will end up with a hammer to loosen them up one with two RODS going the... Right the first time better of place upon removing the cover like in the two other `` locked '',... Spring loaded that would move out of 4lo took it back to the conclusion that Option 2 is the of! Guess i let my frustration get the actuator SHIFT RODS MANUALLY any AMOUNT will the. I like the method of timing the transfer case to a lift and trans jack but can! First time better from and it was from the local Toyota dealership and had same! Me when i got home i 've figured out a way to get the best of me youll! Are based off my own experiences NECESSITATING a SECOND NEW actuator as well as the teeth! V6 4WD, 2020 4R TRD Pro, 2005 Sequoia L 4 4... Small and pill shaped and are inside the highlighted L-shaped catches actuator cover to the... Was the seized DC motor not working this leak just started this week the! Recommend you do anything other than what the FSM states to do mine myself in few. It seems to be able to lock in either of two gear positions. Started this week with the timing of the dials cruiser transfer case TC oil every oil change for now upon. Detailed by the guy that did it successfully GMT -7 is how to change and correctly time the transfer actuator... Anyways so nothing was really at risk here of 4lo ) so is the with! The SHIFT actuator was seized but after trouble shooting Im not so sure, adding.