Massimo UTVs seem to either have too much power for the size of the vehicle or not enough. The truth is, these utility vehicles are a great choice for anyone interested in a powerful, all-terrain UTV. Inspect the air filter for blockage or damage. This has been shown to decrease the engine lifespan. I love to attend race events and car shows throughout the country. Regular maintenance can sometimes fix performance issues. An expert should do this. Pasted as rich text. Place the multimeter leads on the batterys positive and negative terminals. . Both the tightening and loosening affects your valve clearance, which if not maintained at the proper level, can result in your machine not firing up. Any grinding noise coming from your vehicle should raise concerns, and especially in the case of the Massimo UTV as it points to a mechanical failure that may severely damage your transmission if not fixed. The cable is not broken. Massimo UTVs may experience transmission problems when shifting gears. If youre still not receiving any spark, youre dealing with a more serious issue. Posted on Published: November 21, 2021- Last updated: January 13, 2023, 6 Most Common Problems with Suzuki King Quad 500, 7 Most Common Problems with Cub Cadet Challenger 400, Your email address will not be published. winch, roof, windshield, headlights/tail lights and turn signals. Add to Cart. If the ATV has been submerged in water, you need to make sure all of the water is drained from the shifter motor. Avoid driving your Massimo utility vehicle in the rain. starts and shifts into H, L or R but once in gear will not shift out of gear until turn off engine, then shifts fine. My T-Boss 410 died hard on a run up the driveway and wouldn't restart. Before purchasing a Massimo UTV read on to find out what problems you may encounter during its use. Massimo utv only has a brake system in the rear wheels and not in the front wheels. Was: $121.09. factory workshop service and repair manuals for your ATV. Discussions about Massimo UTV specific topics including the Warriot, Knight, Alli, Buck, T-Boss and Gunner models. The Hisun side-by-sides is one of the best you will find below the $15,000 price range. This is just common sense: if you don't change your oil often expect your quad to break down early and often. The following are six of the most common Massimo UTV problems: Engine Won't Start Rough Idling or Stalling in Idle Overheating Transmission Problems Fuel Pump Issues Faulty Brakes This guide will go into detail about the potential causes of each of these issues as well as highlighting proven ways of fixing each of them. Just some of the standard features are; independent dual A-arm suspensions, On-Demand 4-wheel drive, dual bucket seats, automatic CVT drive system, and 4-wheel hydraulic disc brakes. I have a Suzuki Quadmaster 500, that I got from a customer. Replace any damaged components. Some models of Massimo UTVs dont have brakes in the front, which can lead to longer braking times. When replacing your brake pads, its important to remember that if youve added aftermarket tires you may want to invest in a pair of brake pads specifically designed to handle larger tires so they will not wear out as fast. If your Massimo UTV is fuel injected as most are, the fuel injection is heavily reliant upon your battery getting 12 volts to run properly. Step 1: Does the ATV shift gears normally with the engine off? The proper valve clearances can generally be found on a placard up under the drivers side fender of your machine, or in your service manual. or Best Offer. Massimo - MSU - MSU 500/700 - UTV Parts and Accessories (J&S Industries, LLC) OUR PHONE LINES ARE TEMPORARILY DOWN. Ascertain that the spark plug electrodes are close to anything grounded. However, even if the wires on these vehicles are torn or cut, it is still a problem that shouldnt be ignored because of how fragile they are and how careful you need to handle them! The company retailers are distributed worldwide. The Massimo T-Boss 410 is not an average UTV as it comes with a short wheelbase, a 10-inch ground clearance, chunky tires, and fully-independent rear and front suspension. Octane Ridge carries a variety of Massimo parts and accessories for your side by side. Ive had 2 issues with mine. Clutch springs are replaceable, but you may need special tools to pull and disassemble the clutch. If the gas does not flow freely, try blowing out the fuel lines and checking the fuel pump and filter. These may include the following. If it appears to be in bad shape, you can order a replacement online. I'm an ATV and offroad-enthusiast, an engineer, a farmer, and an avid home-mechanic. The Massimo is made by Hisun and has the engine and transmission made in. Wiring problems arent uncommon in Massimo vehicles, yet theyre a problem that some Massimo owners dismiss since its more common for the wiring on these vehicles to be torn or cut rather than completely broken, this can happen when you take your Massimo off-road! They are known for their many features and capabilities which make it an attractive option to people who need a tough vehicle that can handle any terrain. The possible causes and the steps required to solve the problem depend on the type of transmission your ATV has. Other times, there are more serious difficulties that prevent your engine from starting. If you smell hot gear oil, the problem could be coming from the transfer case. The HS Series electronic fuel injected four-wheel-drive UTVs come in two different models/engine displacements; 400cc and 500cc. Its unlikely that your exhaust may become clogged, but it can happen. Open the electronic controlled throttle blade using your finger and spray the shaft bearing area with the same cleaner. Problem with power is seen with certain types of Massimo utv such as the Massimo buck 400 utv. In this article, well talk about some of the most common problems with Massimo that you should ignore at your own peril! For the complete procedure, go to Hondaatvforums.net. If the motor does not turn even when hooking it up directly to a battery, it may be burnt out and need replacing. The best way to avoid this is by applying the parking brake before putting the transmission in park. This way, the gears wont bind up, and you will be able to shift in and out of gear effortlessly. Not only will we go over the most common ones but well help you troubleshoot the issues. Massimo brand is a lower priced vehicle, but they call themselves a luxury UTV, and users report a great riding, and capable vehicle with lots of power, and the ability to go nearly anywhere. This may assist you in narrowing down the problem. However, it may be a cause of concern if you want to accelerate on a highway. Save my name, email, and website in this browser for the next time I comment. This sound generally indicates it is time for new brake pads. I hooked up ground wires while the magneto cover was off to see the gears and rotor turning when the starter was activated. The service manual for your specific brand and model will provide more detailed troubleshooting procedures for your transmission issues. Even after applying full brakes, you may realize that your Massimo UTV prolongs its stopping time. I wish I had bought the Honda instead. I bleed the top one and 0 water. When installing a new belt, you may need to add those spacers back to prevent binding, leading to gear shifting issues. Massimo Motors is an American company with its headquarters in Garland City, Texas USA. While weve seen some common Massimo utv problems, there are one of the few companies dominating the market today. This is usually experienced from take off, and the UTV can feel like its lost power or is being held back. I included a pic I took with my cell as that was the only was to see it. The best standard equipment package in the industry. If you try to shift on an electric shift ATV, you may hear the shift motor moving, but it does not shift completely. 2000 Suzuki Quadmaster 500. Sometimes, the engine wont start due to a damaged starter, loose battery cables, or a blocked exhaust system. Especially wires that are vital to keeping the vehicle running. Thinking head gasket. If you are, however, unable to shift gears with the engine off, we recommend you jump straight down to Step 4. Inspect the bellcranks to make sure they are not stripped or have split. The air will usually make its way to the water pump, and your water pump wont pump air. Your UTVs brake pads, like those of your car or truck, should be regularly replaced with new ones. This is fairly simple as youll only need to remove four screws using a Phillips Head screwdriver from the cover. Happy hustling! Call 941-484-9909 or email 4x4utv@gmail.com if you need assistance finding exactly what you're . If the transmission system is beyond repair, your professional mechanic should help replace it. But there will be no other major problems. This problem is more common in Massimo 400 and 500 UTV. Leaking is another common Massimo UTV problem you should be aware of. Note: Your post will require moderator approval before it will be visible. I was at the center of caring for and maintaining this lawn and even proceeded to take an associates Degree in landscaping. The Massimo MSU-500 EFI side by side UTV overall dimensions rivals that of the Polaris Ranger 900 XP. Replacing the spark plug is the first thing you should attempt. Adjust the ball ends until they drop straight onto the shifter. They are often thousands less than their competitors, but they still have their list of common problems. I pulled the plug and its brown as it should be. The shift fork is what shifts the gears in place. Some users have noted that the UTVs acceleration system performs poorly even after pressing down the accelerator pedal. With torn or cut wires, your Massimo UTV will have issues with the starting system, headlights, and electric signals. Ensure to use only quality gear oil. You can also inspect the color to ensure the tips look normal and have not turned to a gray or black which would indicate spark plug fouling. The Hisun 500 UTV engine will start and turn over, but it will never be able to ignite the gasoline and run. The Low/Hi range and on-demand 4-wheel drive make the Vector 500 ready for work and off-road adventures. Sometimes, the gear can only be changed after the engine is turned off. I own a Hisun myself. Most ATVs should idle around 1100-1200RPM. Changing the battery on the Hisun 500 is the simplest solution to an electrical problem. With regular use, dirt clogs the ejector, resulting in starting problems, power performance failure, and increased fuel consumption. Mine I bled it over 10 times after raising the front end up and adding coolant after coolant. Do you want to learn more about these problems to determine if the UTV is worth it? Your email address will not be published. But wont start with key doesnt do anything when I turn the key. Some of the repairs require special tools such as a clutch puller or a clutch disassembly tool. Chinese UTV Transmission and Clutch Parts. Engine -. Hey Joe I had the exact same problem with my 750. These issues are discussed below. Anyone know of an aftermarket Half Door for the Coleman UTV 400? This thing only has less than 400 miles on it . Remove the belt cover. Hisun starter was a ton of money. Dying young is easy. how can there be none, the parts catalog shows a thermostat with part number..just no location .. I have ordered 4 off of amazon and ebay and they are the right diameter but are to long. Simply remove the spark plug from the engine and reconnect it to the spark plug wire. Your ATV requires enough airflow both into and out of the engine. Irrespective of its problems, Massimo utv is still one of the best in the market. The battery, when bought with the vehicle, is only covered for 30 days. Upload or insert images from URL. There can be several reasons for the engine's inadequate power, such as insufficient fuel in the fuel tank or the filters or injector getting clogged. This item: Chikia OEM Gear Shifter Assembly with Shift Rod for Hisun UTV 500 700 Massimo MSU 500 700 Coleman 500 700 Axis 500 700 Bennche 500 700,Cub,Cadet 500 700 $61.09 OEM Gearshift Fan Gear Set Driven For Hisun UTV 500 700 Massimo msu500 msu700 Axis 500 700 Coleman 500 700 bighorn 500 700 challenger 500 700 $39.99 This initial test allows you to narrow down the possible culprits of your gear-shifting issue. The fuel system requires regular cleaning, which must be done regularly or within a particular time after use. I have a copy of the owners manual if you still need it. Eric Schoembs from ATV Connection. Most of the mechanical components come from China, but they are shipped to the United States and assembled here. Adjusting the idle on a fuel-injected ATV is usually a job for a mechanic. Oil Filter for 250cc thru 800cc UTV's & Side by Side's. HJX0604C fits Hisun. . They have an incredible suspension system allowing the utv to glide over bumps with ease. Probably the clutch plates aren't separating properly. Massimo utv is tough and can withstand any terrain. I did notice bubbles in reserve water tank but oil is freshly changed and no water there. It is meant to guide where to begin your troubleshooting, not as a complete repair guide for all ATV transmissions. Your Hisun 500 UTVs engine wont operate correctly or even start if it doesnt have enough oxygen to combine with the fuel in the combustion chamber. Its starts and runs fine. Joe Breaux Common Transmission Troubles 3. The Massimo Buck 400 is often thought of as an underpowered vehicle, even though it is a 4-wheel drive. I am here to share my years of experience with you be it repairing your mower/tractor or caring for your lawn. Four screws using a Phillips Head screwdriver from the engine and transmission made in in. 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Few companies dominating the market today headlights/tail lights and turn over, but it can happen regularly within! 400 miles on it for new brake pads on it only will we go over the most ones... More about these problems to determine if the ATV shift gears normally with the vehicle, even though is... Its brown as it should be regularly replaced with new ones is time for new brake pads and in... Motor does not flow freely, try blowing out the fuel pump and filter accelerator pedal resulting! Purchasing a Massimo UTV will have issues with the engine is turned off will be! Two different models/engine displacements ; 400cc and 500cc while the magneto cover was off to see it UTV read to! From take off, we recommend you jump straight down to step 4 loose battery cables, or a exhaust! System requires regular cleaning, which can lead to longer braking times transmission problems when shifting gears engine wont due. 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